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23rd CIIF (3), Zmotion Brings Open Laser Galvanometer Motion Controller ZMC408SCAN_V2 & Solution

Release time :2023-09-14 18:14 Author:ZMotion Editer Number of hits :54796


23rd CIIF & ZMOTION

4 days, the 23rd China International Industry Fair (23rd CIIF) is coming!

Zmotion will be in this fair, and the booth is 6.1H-E261.

Welcome, let's be friends, and let's talk about intellectual equipment development.


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In this 23rd CIIF, except Zmotion main ZMC motion controllers, ECI motion control cards, Zmotion also brings new XPCIE high-speed real-time motion control cards (CIIF1 News), high-performance x86 Windows real-time vision motion controller VPLC711 (CIIF2 News), and open laser galvanometer SCAN motion controllers and its solutions for you.

Therefore, in this CIIF3 news, Zmotion open laser galvanometer motion controller ZMC408SCAN_V2 will be shown.

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ZMC408SCAN Video Showing

green production: reduce materials and resources wasting, improve sustainability

cost reduction: save several sets of hardware costs, replace traditional laser processing system, reduce project investment cost

open designing: promote laser galvanometer control system precision and stability, enhance system application flexibility

high-speed PSO, PWM, speed look-ahead: ensure smooth laser processing trajectory, promote quality and production, it is better than traditional laser processing solutions obviously


--high-precision PSO, output equal-space--

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--PWM, analog, speed synchronized output--

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In this China Shanghai 23rd CIIF, ZMC408SCAN_V2 open laser galvanometer motion controller real product will be displayed, and multi-axis linkage laser processing demo application will be shown.  At the same time, our Zmotion engineers are willing to share many motion control solutions with you, including "laser SCAN controller application in laser processing".

Zmotion prepared the solution well, then on September 19th, Zmotion will talk about how to use ZMC408SCAN-V2 to optimize traditional laser processing process at booth 6.1H-E26 , then help you reduce solution cost, so let's promote efficiency and processing quality together.

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1.  ZMC408SCAN_V2 Open Laser Galvanometer Motion Controller

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An independent laser galvanometer motion controller integrates laser control, galvanometer control and bus axis / pulse axis control , which can help you high-speed high-precision EtherCAT motion control + laser galvanometer solutions.

--ZMC408SCAN-V2 Features--

a. up to 16 axes motion control (EtherCAT axis / encoder axis / virtual axis)

b. 4 differential pulse axes + 1 specialized handwheel

c. 2 SCAN interfaces with feedback, 1 LASER and 1 FIBER laser power interface

d. support 1D/2D/3D PSO function, then achieve vision fly-shooting, precise dispensing and laser energy control

e. laser galvanometer control and motion control are combined, then laser processing system with multi-axis linkage method can be built flexibly

f. multi-dimensional position synchronous output PSO is valid, and there are 24 general inputs and 20 general outputs, and 4 are high-speed color code latching, 4 are PSO outputs and 8 are PWM outputs




2. ZMC408SCAN_V2 Open Laser Galvanometer Motion Controller Solutions
(1)
Large-Area Splicing Linked Laser Marking / Welding Solution

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--solution hardware--

ZMC408SCAN_V2


--how the solution is--

This solution uses XY motion platform and XY galvanometer SCAN axis , and then matches with Zmotion open laser galvanometer motion controller ZMC408SCAN_V2 to control laser energy precisely and respond multi-axis linkage processing highly-dynamic, at the same time, it can optimize traditional laser processing technology processes for promoting production efficiency and quality.


--why the solution is--

a. decompose linked image trajectory to enhance laser processing precision and efficiency

b. dynamically modify laser power to avoid workpiece burnt damage or overprocessing

c. galvanometer axis and servo axis interpolate together to precise-positioning and track laser beam for specific workpiece shapes and processing requirements


--solution showing--

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(2)
Multi-Scan Synchronization Solution

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--solution hardware--

ZMC408SCAN_V2


--how the solution is--

This solution uses multi-scan axis and multi-motion axis platform , and then matches with Zmotion open laser galvanometer motion controller ZMC408SCAN_V2 to achieve multiple galvanometer synchronized processing, it will not appear traditional multi-scan problems, such as, correction time-consuming, complex operation, which means the processing efficiency and quality are improved.


--why the solution is--

a. ZMC408SCAN_V2 controller controls several scan axes at the same time

b. multi-scan axis and servo synchronize in fly-joint

c. generate processing files directly, processing offline

d. multi-point scanning and multiplier correction bring precise and easy multi-scan correction


--solution showing--

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(3)
Power Battery Module Connection Piece Welding Application

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--solution hardware--

ZMC408SCAN_V2


--how the solution is--

This solution uses XY motion platform, XY galvanometer SCAN axis and linear rail guide and other core control components, and then matches with Zmotion open laser galvanometer motion controller ZMC408SCAN_V2 to achieve precision laser energy control and welding trajectory planning, at the same time, it can optimize laser welding technology process, then improve processing efficiency and quality.


--why the solution is--

a. set processing speed and delay technology parameters to control welding accurately for different welding materials and needs

b. develop through C++, C#, etc., specified laser function library and applications are provided, it's convenient for device system manufactory to develop rapidly

c.  spiral trajectory welding function: through the high-speed rotation of the light spot along the welding direction, different weld depth-to-width ratios can be achieved without changing the external light path conditions

--solution showing--

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Open laser galvanometer motion controller ZMC408SCAN_V2 as the key component in high-precision laser processing, it provides outstanding motion control performance and flexibility for all kinds of applications. Specifically, it integrates green production, resources saving, efficiency and quality improving and cost reduction, then develops one new direction for laser processing area future development.  At the upcoming  2023 CIIF, Zmotion sincerely invites you to visit our booth   6.1H-E261 , welcome to communicate with Zmotion engineer team on-site to discuss how to use this laser galvanometer motion controller ZMC408SCAN_V2 for your smart equipment, or any idea now, please  contact us   without hesitation. 

Let's move towards a more precise, more intelligent motion control automation future together!



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