After delaying, the 23rd CIIF will be held at the National Exhibition and Convention Center (Shanghai) from September 19 to 23, 2023. And this fair takes "DIGITAL ECONOMY & INDUSTRIAL DECARBONIZATION" as the theme.

With the development of manufacture, the demand for high-speed and high-precision motion control solutions in the field of intelligent equipment is more and more. Zmotion faces this kind of challenge, converting pressure to action, then Zmotion always keeps developing motion control technology to provide better services for motion control related products.

While waiting, Zmotion prepares a lot for this international industry fair.

There are 13 days, Zmotion will attend the fair at the exhibition position 6.1H-E261.

Welcome you to communicate together!

Before that, Zmotion is going to share our main motion control solutions for this fair with you.

Here,super speed PCIe real-time motion control cards and corresponding schemes will be introduced firstly.

(1) PCIe EtherCAT real-time motion control card -- XPCIE1032H

XPCIE1032H matches with Windows motion control real-time kernel MotionRT7 to achieve real-time control system under Windows that cannot be realized by traditional PCI/PCIe.

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(2) PCIe real-time motion control card -- XPCIE1028

XPCIE1028 motion control card is aPCI Express® bus motion control card specially designed by Zmotion Technology for high-speed visual screening equipment.

It can control multiple stepper motors or digital servo motors, including several cameras and blowing ports.

(1) High-speed visual screening machine  

--solution hardware--

XPCIE1028

--how the solution is--

Use core system components, such as, a high-transparency glass rotating platform, flexible feeding device and blowing device, and match with Zmotion high-speed PCIe EtherCAT real-time motion control card XPCIE1028

In addition, Zmotion provides specialized screening machine debug software, 15000 pcs/min IO trigger detection speed can be achieved. Specifically, it only needs to set basic parameter, combining with image acquisition hardware and vision processing software, full-automatic high-speed vision filtering development and debug can be realized rapidly.

--why the solution is--

high-speed filtering: 15000+ pcs/min hardware position comparison triggering

motion control:no need to program, easy to set parameters

quality:filtering in auto-size, low

heartbeat interaction: safer operations

API interface: there are specialized API function interfaces for screening machine

--solution showing--

(2) Turret test sorting machine

--solution hardware--

XPCIE1032H

--how the solution is--

Use rotary axis, multi-independent nozzle, feeding system, image processing system and test functional components, then match with Zmotion high-speed PCIe real-time motion control card XPCIE1032H.

XPCIE1032H is with multi-core parallel operation ability that can process motion control and vision core tasks. In addition, multiple high-speed IOs and EtherCAT bus communication can achieve multi-axis synchronous control and high-speed data transfer, which ensures that several processes test, sort, collect, and tape the chips sequentially within the rotation cycle, so that the entire testing and sorting process runs coherently, efficiently and stably.

--why the solution is--

test & sort high-speed and stably, productivity can reach 53K/H

rapid motion mode switching (position or speed) achieves high-precision control

250us EtherCAT synchronous period controls multiple nozzle to run up and down quickly and separately, efficiency can be promoted

customized solution is valid, which means you can assign IO signals freely and expand control axes flexibly according to the specific needs

compare to traditional PC + motion control card solution, this XPCIE1032H solution is more stable, with faster interaction speed, about 10% speed can be enhanced

--solution showing--

(3) High-speed die bonder

--solution hardware--

XPCIE1032H

--how the solution is--

Use XY linear motion platform, rotatory swing arm axis and other core control components, then match with Zmotion high-speed PCIe EtherCAT real-time motion control card XPCIE1032H.

XPCIE1032H cooperates with some key parts of wire bonder, like, executive structure, vision acquisition hardware, then high-speed and high-precision control can be realized, including quick data interaction. In this way, it ensures that key steps such as crystal picking, transportation, bonding, lamination, and solidification in the die-bonding process are completed with high speed and precision.

--why the solution is--

250us EtherCAT synchronous period achieves multi-axis high-speed and high-precision motion control.

torque control function controls the downforce when picking up and releasing the chip to prevent the chip from being crushed and deformed.

flexibly expand through EtherCAT, multi-axis linkage and multi-workpiece joint can be achieved, then production efficiency is improved.

convenient to install and easy to wiring.

core interaction is realized by real-time kernel MotionRT7, this instruction calling speed is faster 10 times than traditional PCI/PCIe cards, and entire device productivity can promote about 8%.

--solution showing--