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Exhibition Name:
China International Industry Fair CIIF 2025
(abb.: Shanghai CIIF)
Exhibition Date:
2025.9.23-2025.9.27
Exhibition Address:
National Exhibition & Convention Center
(Shanghai, China)
Booth No.:
6.1H-E261
2025 Shanghai CIIF will be held in National Exhibition & Convention Center (Shanghai China) during September 23-27, 2025. And in this 25th CIIF, except Zmotion main motion controllers, new products and its solutions will be shown in booth 6.1H-E261 , like the former “news” mentioned, you could check it.
Today, bring you with Zmotion high-speed & high-precision real-time pc-based PCIe motion control cards and related solutions.
ü Zmotion Motion Control Solution: High-Speed Semi-Conductor Die Bonding Machine
ü Zmotion Motion Control Solution: High-Speed Special-Shaped Plug-In Machine
ü Zmotion Motion Control Solution: High-Speed Turret Test & Sorting Machine
ü Zmotion Motion Control Solution: High-Speed Optical Disc Screening Machine
A. Solution Introduction
It uses Zmotion XPCIE2032H pc-based motion control card: PCIe real-time 2-channel EtherCAT motion control card . And Zmotion strong real-time motion control kernel MotionRT750 is used together.
Specifically, the Windows real-time kernel technology is applied to make motion control and IO processing execute in CPU kernel, then do CPU memory interaction with PC machine vision commands. In this way, the interaction speed is faster 10 multiples than traditional PCI / PCIe cards, compared to PLC ethernet, it is faster 50-100 times.
Note: for axes with extremely high real-time requirements (such as the swing arm rotation axis and the swing arm up and down axis), an EtherCAT cycle of 125μs is recommended. For axes with general real-time requirements, an EtherCAT cycle of 1ms can be used.
B. Solution Advantages
*Flexible Development*
Zmotion provides one set of API function with you, which can be used to do flexible secondary-development for your project.
Library Add.: https://www.zmotionglobal.com/download_list_21.html
*Real-Time Windows Operation*
The problem of non-real-time under Windows can be solved. Then, device can be run efficiently and stably.
*Faster & Efficient Motion*
The command respond can achieve “μs” level. Compared to traditional PCI/PCIe solution, it is faster 10 times. And UPH is improved to 22K (single), 43K (dual), the whole production efficiency is increased by more than 10%.
*Rich Functions*
16 PSO (hardware comparison output): vision fly-shooting of multi-station can be executed synchronously, which can effectively reduce the machine CT.
SS curve acceleration & deceleration + arched operation + dynamic speed: make the action of die bonding / die removing more flexible, smoother, and more accurate.
A. Solution Introduction
It uses Zmotion PCIe real-time EtherCAT motion control card “PCIE464”.
This solution uses XY linear motion platform, transfer device, feeding equipment and other core control modules, and matches with Zmotion PCIE464 card, then multi-axis synchronized control & high-speed data transfer can be achieved. And it can make the parts plug-in target base board in all steps at high-speed and with high-accuracy.
B. Solution Advantages
*Flexible Development*
Zmotion provides one set of API function with you, which can be used to do flexible secondary-development for your project.
*High-Speed & High-Accuracy Control*
The EtherCAT synchronous period can be up to 100us for high-speed & high-accuracy motion actions.
*Strong Functions*
Path Planning: it can optimize the plug-in movement trajectory, and improve the efficiency and speed.
Torque Control: it can precisely control the gripping force of the gripper to prevent workpiece damage or loosening.
Vision Fly-Shooting: it can trigger the camera instantly to take picture for the component.
A. Solution Introduction
It uses Zmotion XPCIE1032H pc-based motion control card: PCIe real-time EtherCAT motion control card. And Zmotion strong real-time motion control kernel MotionRT750 is used together.
This solution uses rotary axis, multi-nozzle, feeding system, test components, and image processing system with XPCIE1032H high-speed and high-precision motion control card to achieve parallel operation, multi-axis synchronized control, and high-speed data transferring. In this way, it ensures that multiple actions (testing, sorting, collecting, taping) are executed in sequence within the rotation period, so that the entire testing and sorting process runs coherently, efficiently and stably.
B. Solution Advantages
*Flexible Development*
Zmotion provides one set of API function with you, which can be used to do flexible secondary-development for your project.
*High Accuracy Control*
It can rapidly switch high-speed motion modes, position mode & speed mode, which can achieve high accurate control.
*Faster & Efficient Operation*
250us EtherCAT synchronous period: several nozzles can be run at high-speed.
Compared to traditional PC + motion control card, XPCIE1032H solution is more stable , the interaction speed rate is faster (it can increase 10%).
Quick and stable to test and sort, the capacity can be up to 53K/H.
This solution uses core system components, such as, a high-transparency glass rotating platform, flexible feeding device and blowing device, and matches with Zmotion high-speed PCIe EtherCAT real-time motion control card XPCIE1028
In addition, Zmotion provides on debugging software that is specified for screening machine, 15000 pcs/min IO trigger detection speed can be achieved. Specifically, it only needs to set basic parameters. And the image acquisition hardware and vision processing software are combined, then it can realize full-automatic high-speed vision filtering development and debugging rapidly .
It can configure 8 cameras + 8 air valves , or 12 cameras + 4 air valves . Please check our “Zmotion Application: Optical Screening Machine” for details.
The 25th CIIF is coming, Zmotion high-speed & high-precision pc-based motion control cards are shown in 6.1H-E261. Multi-group dynamic DEMO will be there at the same time. Welcome to communicate with you about industrial intelligent development.
Except real-time EtherCAT cards, Zmotion will show you laser related solutions. See you next time.